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Bmw k1200rs manual free download.BMW K 1200RS Repair Manual
- Bmw k1200rs manual free download
Hide thumbs Also See for k rs : Repair manual pages. Quick Links Download this manual. Table of Contents. Previous Page. Next Page. Troubleshooting Troubleshooting Troubleshooting Motorcycle BMW klt Manual 84 pages. Not to be reprinted, translated or duplicated either wholly or in part without prior written permission.
Errors and omissions excepted; subject to technical amendment. Page 3 A new issue of this repair manual will be published if amendments or additions supplements are needed. Key to symbols In this Repair Manual for the K RS model, the following symbols are used; their meanings are ex- plained in the table.
Special instructions aimed at improving the work procedures Pre-delivery check Order No. Page 11 Contents Page Page 25 83 19 9 ml spray housings Crack testing agent for aluminium Developer MR 70 81 22 9 ml spray housings Installation aid BMW chilling spray Cooling spray 83 19 9 ml spray Page 26 00 Pre-delivery check Contents Page General view of crated motorcycle Page Unpacking The Motorcycle Cut the plastic sheet open and pull it off.
Check for damage. Warning: Battery sulphuric acid Density 1. Page Handover How to adjust the mirrors — Controls — Instruments and telltale and warning lights — Procedure and noises of BMW Integral ABS self- diagnosis Note: Starting on gradients: Always switch on the ignition with gear engaged and both brake levers released.
Self-diagnosis cannot be performed successfully if you do not follow this procedure. Page 40 Pushing the motorcycle onto a workshop platform Page 41 [Integral ABS] Filling brake-fluid reservoir for rear wheel circuit and rear control circuit Page 43 Checking swinging arm bearings, adjusting if necessary BMW recommends Castrol Do not operate the brake lever until self-diagnosis has completed.
Page Replacing Rear Brake Pads Brake fluid DOT 4 Do not operate the brake lever until self-diagnosis has completed. Install piston resetting tool, BMW No. Bleed system using the ring spanner, BMW No.
Page Rear Integral Circuit Fit the protective caps on the bleed screws. Page Rear Brake Dispose of old brake fluid in an environmentally-fri- endly manner. KR Brake fluid Tightening torque: Change and bleed the rear brake circuit. Bleed screw Attention: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid destroys paint. Open fasteners 8 with pliers. Use only nitrite-free long-term antifreeze and corrosion inhibitor. Page Changing Coolant Changing coolant 17 00 Draining coolant 17 00 — Remove left side section of fairing, right rear sec- tion and engine spoiler Attention: Ensure that the breather hose is free of kinks and constrictions.
Pay particular attention to the following: ment Inspection III Note: If the motorcycle is used in very dusty or dirty con- ditions, replace the intake air filter every 10, km 6, miles or even more frequently. Clean the inductive sensor at the rear wheel Particles of oily soot could beco- me lodged behind the exhaust valve head and falsify the measurement.
Page 88 Contents Page Removing, disassembling and assembling cylinder head Page 89 Contents Page Assembling engine Page 90 Contents Page Location of engine number Page Remachining Valve Seat Place a shrink-fit tube approx.
Important: Remove the shrink-fit sleeve from the valve stem. Page Removing Crankshaft Removing crankshaft Removing main bearings engine installed Note: Remove the driver first if the intermediate flange is also to be removed after the crankshaft. Important: It should be possible to push the piston pin through the small end bushing with only slight pressure. Weight tolerance After unscrewing nut 1 , do not strike the output shaft or turn the engine over, so that output shaft endplay cannot cause damage to the crankcase or pump housing.
Note: Clean the sealing ring seat. Page Assembling Freewheel x is the same at both sides. Page Removing Output Shaft Coat the sealing face of the new oil level sight glass with tyre assembly paste and drive it in with Removing the oil mesh strainer and oil filter drift, BMW No. Note: New parts must be oiled lightly. Page Installing Intermediate Flange arrow projects upwards and is pre-loaded against Install the intermediate flange with locating the freewheel gear.
Tightening torque: 1. Nut for clutch housing Slacken off Installing big end bearings Tightening torque: Conrod bearings Page Installing Cylinder Head Set the piston in cylinder 1 to approx. BMW No. Page Install the snap rings 1 and washers 2 for the Tighten the bearing cap with sliding rail 7. Remove the aligning device, BMW No. Use assembly sleeve, BMW No. Page Contents Page Page Tightening torque: Spark plugs Page Timing The Ignition Ignition firing point..
Important: Switch off the ignition and disconnect and insulate the earth ground lead at the battery. Page Replacing Three-Phase Generator Replacing three-phase generator 12 31 Removing three-phase generator 12 31 Note: Important: For further information on the work described below, Unscrew the three fasteners uniformly and in diago- see brief version of instructions Page Replacing Starter Motor Replacing starter motor 12 41 Removing starter motor 12 41 Note: Important: For further information on the work described below, Unscrew the three fasteners uniformly and in diago- see brief version of instructions Comply with safety precautions when handling or working with fuel; note that the fuel lines are pressu- rised.
Take off the radi- der No. Pull off the fuel hoses. Please refer to the following pages as well for a description of other symbols used and how to work with it. In this Workshop Manual for the K model, the following symbols are used; their meanings are explained in the table. Specific information on operating, inspecting and adjusting work for the motorcycle as well as maintenance procedures.
Instructions and precautions specifically intended to prevent damage to the motorcycle. Failure to comply with them could invalidate the warranty.
This symbol stands for precautions and measures which are essential in order to protect the rider or other persons from possibly severe or fatal injury. Headlines for the work described in the chapter Welcome to ManualMachine. We have sent a verification link to to complete your registration.
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K timing chain tensioner attachment service bulletin. Nissan forklift internal combustion 1 f4 series service repair manual. Nissan forklift electric 1 n1 series service repair manual. Jcb vmt tier2 and tier4 roller service repair manual. Fendt vario tractor service repair manual. Recently uploaded Not to be reprinted, translated or duplicated either wholly or in part without prior written permission. Errors and omissions excepted; subject to technical amendment. Produced in Germany 2.
Introduction This repair manual will help you to perform all the main maintenance and repair work correctly and efficient- ly. If it is consulted regularly by workshop personnel it will form a useful addition to the theoretical and prac- tical knowledge acquired at the BMW Training Centre. It is a contribution towards achieving even higher Service quality.
This numbering is repeated in the work descriptions which follow, so that work can take place without interruption. If the need arises, repair instructions are also issued in the form of Service Information.
This information is of course incorporated into the next issue of the repair manual. We also recommend, as an additional source of information, the Electronic Parts Catalogue ETC , which contains clear and easy-to-follow illus- trations. If the work described here is restricted to a particular equipment specification, for instance if a specific op- tional extra OE is fitted, this is stated in square brackets at the start of the item concerned, e.
Please refer to the following pages as well for a description of other symbols used and how to work with it. Produced in Germany 3.
Bmw k1200rs manual free download -
Also See for k rs Repair manual - pages. Quick Links Download this manual. Table of Contents. Repair Manual. Previous Page. Next Page. Troubleshooting Troubleshooting Troubleshooting Not to be reprinted, translated or duplicated either wholly or in part without prior written permission. Errors and omissions excepted; subject to technical amendment.
Page 3 A new issue of this repair manual will be published if amendments or additions supplements are needed. Key to symbols In this Repair Manual for the K RS model, the following symbols are used; their meanings are ex- plained in the table. Special instructions aimed at improving the work procedures Pre-delivery check Order No.
Page 11 Contents Page Page 25 83 19 9 ml spray housings Crack testing agent for aluminium Developer MR 70 81 22 9 ml spray housings Installation aid BMW chilling spray Cooling spray 83 19 9 ml spray Page 26 00 Pre-delivery check Contents Page General view of crated motorcycle Page Unpacking The Motorcycle Cut the plastic sheet open and pull it off. Check for damage. Warning: Battery sulphuric acid Density 1.
Page Handover How to adjust the mirrors — Controls — Instruments and telltale and warning lights — Procedure and noises of BMW Integral ABS self- diagnosis Note: Starting on gradients: Always switch on the ignition with gear engaged and both brake levers released.
Self-diagnosis cannot be performed successfully if you do not follow this procedure. Page 40 Pushing the motorcycle onto a workshop platform Page 41 [Integral ABS] Filling brake-fluid reservoir for rear wheel circuit and rear control circuit Page 43 Checking swinging arm bearings, adjusting if necessary BMW recommends Castrol Do not operate the brake lever until self-diagnosis has completed. Page Replacing Rear Brake Pads Brake fluid DOT 4 Do not operate the brake lever until self-diagnosis has completed.
Install piston resetting tool, BMW No. Bleed system using the ring spanner, BMW No. Page Rear Integral Circuit Fit the protective caps on the bleed screws. Page Rear Brake Dispose of old brake fluid in an environmentally-fri- endly manner.
KR Brake fluid Tightening torque: Change and bleed the rear brake circuit. Bleed screw Attention: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid destroys paint.
Open fasteners 8 with pliers. Use only nitrite-free long-term antifreeze and corrosion inhibitor. Page Changing Coolant Changing coolant 17 00 Draining coolant 17 00 — Remove left side section of fairing, right rear sec- tion and engine spoiler Attention: Ensure that the breather hose is free of kinks and constrictions. Pay particular attention to the following: ment Inspection III Note: If the motorcycle is used in very dusty or dirty con- ditions, replace the intake air filter every 10, km 6, miles or even more frequently.
Clean the inductive sensor at the rear wheel Particles of oily soot could beco- me lodged behind the exhaust valve head and falsify the measurement. Page 88 Contents Page Removing, disassembling and assembling cylinder head Page 89 Contents Page Assembling engine Page 90 Contents Page Location of engine number Page Remachining Valve Seat Place a shrink-fit tube approx.
Important: Remove the shrink-fit sleeve from the valve stem. Page Removing Crankshaft Removing crankshaft Removing main bearings engine installed Note: Remove the driver first if the intermediate flange is also to be removed after the crankshaft. Important: It should be possible to push the piston pin through the small end bushing with only slight pressure.
Weight tolerance After unscrewing nut 1 , do not strike the output shaft or turn the engine over, so that output shaft endplay cannot cause damage to the crankcase or pump housing. Note: Clean the sealing ring seat. Page Assembling Freewheel x is the same at both sides. Page Removing Output Shaft Coat the sealing face of the new oil level sight glass with tyre assembly paste and drive it in with Removing the oil mesh strainer and oil filter drift, BMW No.
Note: New parts must be oiled lightly. Page Installing Intermediate Flange arrow projects upwards and is pre-loaded against Install the intermediate flange with locating the freewheel gear. Tightening torque: 1. Nut for clutch housing Slacken off Installing big end bearings Tightening torque: Conrod bearings Page Installing Cylinder Head Set the piston in cylinder 1 to approx.
BMW No. Page Install the snap rings 1 and washers 2 for the Tighten the bearing cap with sliding rail 7. Remove the aligning device, BMW No. Use assembly sleeve, BMW No. Page Contents Page Page Tightening torque: Spark plugs Page Timing The Ignition Ignition firing point.. Important: Switch off the ignition and disconnect and insulate the earth ground lead at the battery. Page Replacing Three-Phase Generator Replacing three-phase generator 12 31 Removing three-phase generator 12 31 Note: Important: For further information on the work described below, Unscrew the three fasteners uniformly and in diago- see brief version of instructions Page Replacing Starter Motor Replacing starter motor 12 41 Removing starter motor 12 41 Note: Important: For further information on the work described below, Unscrew the three fasteners uniformly and in diago- see brief version of instructions Comply with safety precautions when handling or working with fuel; note that the fuel lines are pressu- rised.
Take off the radi- der No. Pull off the fuel hoses. Note: It is not necessary to open the cable ties when re- KR moving the fuel injection rail. Note: Renew retaining clips if necessary. Important: The throttle-valve actuator operates from the 5 volt Tightening torque: control-unit supply. Note: throttle-valve actuator must be installed and con- nected. Throttle-valve potentiometer must be con- nected.
Warning: Comply with safety precautions when handling or working with fuel. Pay particular attention to the following: Important: Route Bowden cables so as to avoid tight bends and make sure they are not kinked or pinched. Page Checking Fuel Pressure Comply with safety precautions when handling or working with fuel; note that the fuel lines are pressu- rised.
Fuel pressure: Specification Injector leaking? Intake air stub leaking? Renew intake air stub. Pull the fuel tank to the rear, away The immersion-tube sensor has to be calibrated if it from rubber mounting 7. Important: Disconnect ground lead from battery and insulate.
Page Coolant Circuit Coolant circuit Take off the radiator air outlet guide. Take off the radi- ator air inlet guide. Take off air outlet guide. Hose clips for coolant hose
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